Peloton is among the most well-known brands in the dynamic at-home fitness market. The Peloton platform has constantly been growing, with approximately 6 million users around the world.
You must be curious about how good their products are and where they manufacture the items. Please follow our post for the ultimate guide to Peloton bikes’ production process!
Where Are Peloton Bikes Manufactured?
Peloton works with different partners. Each of them is in charge of a specific stage in the whole production process.
Most of the components of a Peloton bike come from Taiwan. Then, the factories in the USA put the separate components together and provide a finished product.
Taiwan for frames
Initially, Taiwanese suppliers only manufactured the frame. However, when Peloton decided to partner with two manufacturing companies (Rexon and Tonic), the brand also allocated them to produce all the bike components and assemble 25% of the Peloton bikes.
Asia is a great place for manufacturing equipment due to the low cost in materials and labor. Even when Peloton purchased Precor, the production cost was still high. As a result, Peloton remains its supplier in Taiwan.
Frame and components made in Taiwan
The USA for assembly
After completing all the components, Taiwan-based companies will ship them to the USA for assembling the remaining 75% of Peloton bikes.
However, the manufacturing process in the USA is not optimal. As a result, Peloton is planning a project named “Peloton Output Park,” also called POP, to build a big manufacturing plant in Ohio.
Although this project has just started and will go into practice in 2023, it has attracted the public for many reasons:
- The land is 200 acres large and will accommodate both office and manufacturing plants. Integrating different parts of a supply chain in the same place will help accelerate the working process.
- The project aims to speed up deliveries. Customers won’t have to wait for up to six months as they used to.
- Since Peloton will raise its plant size, there will be a high demand for employees. The company will offer more job opportunities for candidates in the office and manufacturing segments.
The bikes are assembled in the USA
Who Are Suppliers Of Peloton Bikes?
The primary suppliers of Peloton are Rexon and Tonic, and both of them are Taiwan-based companies.
- Rexon: This company is Peloton’s only treadmill supplier and the biggest supplier for its bikes, manufacturing 25% of a finished product.
- Tonic: Peloton has acquired Tonic technology and applied it to assemble their bikes.
Besides, Peloton partners with some third-party companies for delivery, and XPO Logistics is its long-term companion.
Manufacturing Process Of A Peloton Bike
Peloton bikes require multiple manufacturers because they have numerous parts, each demanding a high level of construction technology.
Frame
There are now two main bike generations, the Peloton Bike and the Bike Plus. Both of them come with welded steel frames. The steel also has a powder coating to offer extra support and protection.
The seat also demands sophisticated construction as it must include outstanding features:
- Ergonomic channel: The seat is breathable, making users sit on it comfortably without worrying about hotspots.
- Padding: The cover and padding add to the comfort. Moreover, since the hard seat is durable, it won’t wear out easily.
- Adjustability: The bike has a handlebar to adjust the seat horizontally and diagonally.
Welded steel frame
Resistance knob
The braking system of this workout bike doesn’t work similarly to that of a regular bike. Instead, there is a resistance knob in a Peloton bike, and it works to brake the bike and control the resistance degree.
The bike’s resistance must be smooth and easy to adjust to the right and left. Manufacturers have to put a magnetic system within the knob to work correctly.
The production process of the bike becomes more complicated at this part because the Peloton Bike and Bike Plus have different resistance systems.
- Peloton Bike: The resistance knob works manually. Hence, constructing is easier.
- Peloton Bike Plus: This model requires a digital resistance system. Manufacturers have to sync it with the touchscreen so that users can adjust the resistance degree on the screen.
Resistance knob
Belt drive
Peloton uses a belt drive and designs with two main ideas in mind:
- Low maintenance: This belt drive doesn’t require any oiling to work in good order.
- Smoothness: Peloton uses Poly V to transmit power across the bike to encourage a smooth ride. Then, you can work out without annoying noise from the motor.
Crank arm
Peloton uses steel crank arms and secures them firmly on the frame with industrial-grade bearings.
Pedal
You will step or even stand on the pedals. Hence, the pedals should be solid and durable. Peloton prefers using aluminum to construct the pedals to achieve this goal, which is a robust and flexible option.
Crank arm and pedal
Wheels
Wheels are the most important component of a Peloton bike. They must be durable and strong enough to withstand pressure. On the other hand, their movements have to be smooth.
Another crucial requirement when constructing the wheels is connecting with other parts, especially the belt drive and resistance knob. When they work in sync, users can have a great experience.
Touchscreen
The touchscreen comes with a lot of features, such as:
- Displaying media content (such as tutorial videos)
- Connecting to Wi-Fi and Bluetooth
- Showing your heart rate during the workout
- Front-facing camera for selfies and video chats
- Including microphones for clear conversations
Speakers
Users like to use speakers to listen to music and follow live classes. Hence, it’s necessary to install speakers in the system.
You will have a 2×10 watt sound system and 2-channel audio when buying a Peloton Bike. Otherwise, go for the Peloton Bike Plus for better sound quality, which features 2×3 watt tweeters, 2×10 watt woofers, and full-range drivers.
App
Peloton app is a selling point of the product. You can access the Peloton community for a purchase, where you can find a vast exercise collection and join live classes.
Peloton app
Where Can You Buy Peloton Bikes?
Peloton only aimed to serve American customers after debuting. However, the company has expanded its activities to other countries, such as the United Kingdom, Canada, Germany, Puerto Rico, and Hawaii.
The company is making its way to the Asia-Pacific regions. In 2021, Peloton officially launched in Australia with Bike and Bike Plus available for purchase, in addition to the official app.
You can buy Peloton bikes online in these countries. In addition, the company will offer you two services:
- Informing about your order in advance
- Assembling the bike for you
Please note that Peloton doesn’t deliver its product to freight forwarders. Also, you don’t have any support outside of those countries.
Availability of the bike
Where Are Peloton Bikes Shipped From?
Peloton established a distribution center in New Jersey. This 800,000 square-foot plant started to work in 2021. From here, products are shipped to customers in approved countries.
So, the complete cycle of a Peloton bike is as follows:
Taiwan (for manufacturing components) -> Ohio (for assembling) -> New Jersey (for distribution)
Temporarily Halting Production In 2022
Peloton has developed considerably since its introduction in 2014. However, at the beginning of 2022, the company claimed to temporarily halt its production. Why does it make that decision? When will it come back?
Reasons
The company decided to stop working for a while for two causes
- Fluctuation in demand
When the Covid epidemic broke out, people paid more attention to their health. They also had more time for workouts. As a result, they decided to invest in workout bikes for their at-home training.
However, since the demand was growing too dramatically, Peloton couldn’t handle all the orders.
What’s worse, the demand for Peloton bikes dropped rapidly after the Covid peak. When everything started to recover, gyms reopened. People preferred gym workouts to their in-door training, so they quit their bikes.
- Delayed deliveries
When the demand for Peloton bikes was still high, the products’ delivery time became longer. Hence, customers even had to wait up to months for their bikes to come. Therefore, the Peloton needs some time to deal with this problem.
- Competition
Customers are raising their standard in-home workout equipment. To deal with the aggressive competition, Peloton has to upgrade itself.
Drop in sales
Halt production time
Peloton doesn’t apply the same halting strategy for all products.
| Products | Halt date | Resumption date |
|---|---|---|
| Peloton Bike | February 2022 | March 2022 |
| Peloton Bike Plus | December 2021 | June 2022 |
| Peloton Tread treadmill | February 2022 | March 2022 |
| Peloton Tread Plus treadmill | The end of 2021 | Unconfirmed |
Is A Peloton Bike Worth Buying?
If you consider buying a Peloton bike, check for its pros and cons beforehand:
Pros:
- You can exercise at your home and at any time.
- The Peloton app provides multiple options, such as cycling, yoga, stretching, cardio, bootcamp, etc.
- The motor works silently, thanks to the smooth construction.
- The touch screen can display media content.
- You can use the built-in speakers for listening to music.
- The motor is powerful and durable, guaranteeing that you can practice at maximum level.
Cons:
- It may take some space in your house.
- Buying a bike is not easy in some countries.
- The product is quite costly.
High quality products
Conclusion
Taiwan-based manufacturers are in charge of making the separate components. Then, they will ship the parts to Ohio for assembling. The Ohio plants will then deliver the finished products to the distribution center in New Jersey.
Hopefully, we have satisfactorily answered your questions. For any further information, please comment in the section below. We will get back to you soon.
Thank you for reading!
Frequently Asked Questions
Where are Peloton bike warehouses?
Peloton has 23 warehouses. Its 800,000-square-foot center in New Jersey is the biggest warehouse.
Are Peloton bikes made in China?
All the components of a Peloton bike are manufactured in Taiwan.
Is Peloton an American company?
Yes. Peloton Interactive, Inc. is a New York City-based workout equipment startup.
Where does Peloton source its materials?
Peloton gathers its materials and uses them to manufacture its bikes in Taiwan.
